How to choose the angle notching machine?

Supertime Technology

Hydraulic angle notching machine: steel tower processing auxiliary equipment designed and manufactured according to the processing technology of the iron tower.

The machine used for cut angles, to solve the problem of collision angle and other components. Cutting angles including small angle cutting, cutting angle, cutting the body.

According to the working force of oil cylinder and the classification of processing specifications:

According to the working force of the main cylinder and the processing specifications are divided into 100T, 125T, 160T three specifications.

1.     100T is generally used for 140mmX140mmX12mm following cutting angle processing;

2.     The 125T is generally used for 180mmX180mmX16mm following cutting angle processing;

3.     The 160T is generally used for 200mmX200mmX20mm following cutting angle processing.

As the transmission of power transmission tower to improve the level of 160T, angle cutting machine has become a mainstream product in the market, because the nominal force, more reasonable structural design, a large area of cutting angle and highly favored tower processing factory.

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CNC Boiler Tube Sheet Drilling Machine Processing Method

Supertime Technical

CNC boiler tube sheet drilling machine is a special processing equipment, but also the Jinan Supertime 2016 new flagship product! High-speed boiler tube sheet drilling machine is mainly used for header drilling and welding processing of basin shaped hole, is a high precision, high efficiency of CNC control equipment.

1. Single gantry machine processing mode

1)      Hydraulic starting at the side of the main engine;

2)      Clamp workpiece;

3)      In the side of the tool chuck, X axis, Z axis offset set (set workpiece zero);

4)      The Z axis is lifted to a certain height, open cooling processing.

2.Double gantry machine processing mode

1)      Hydraulic starting at the side of the main engine;

2)      The clamping of the workpiece in the host side (side two processing and auxiliary prohibited hosts while clamping the workpiece);

3)      The host side in the chuck tool, on the X axis, Z axis offset set (set workpiece zero);

4)      The auxiliary side of the Z axis can move to determine the zero axis, but the direction of the X axis is numerical calculated.

After the two computers are back to the reference point, the dual X axis moving close to the position:

Host X axis mechanical coordinates: A

The auxiliary shaft mechanical coordinates: B X

Longmen high-speed CNC drilling machine spindle box set from the auxiliary Center: C

Longmen high-speed CNC drilling machine auxiliary box set two unit mechanical zero distance: D=A+B+C

Zero mechanical coordinates of the workpiece in the X axis of the CNC Longmen type high speed set box drilling machine E

Longmen high-speed CNC machine coordinate drilling machine box set auxiliary side X shaft workpiece zero are: F=D-E

5)      The dual axis Z up to a certain height, open cooling processing

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Rules and precautions for CNC tube sheet and baffle stack drilling machine

JXZ0818/2 type gantry moving type double spindle set box of high-speed CNC tube sheet and baffle stack drilling machine is mainly used for boiler industry set header pipe drilling and welding processing of basin shaped hole. Can use twist drill can be used in cold hard alloy cutting tools for high speed drilling processing, no need manual scribing and improve the position precision of the holes and drilling efficiency, realizing the automation of drilling.

Use procedures and precautions:

1.        It is strictly prohibited in high speed CNC header drilling and welding operation (if the welding work is needed in the maintenance and need to disconnect the servo line before the operation).

2.        due to equipment for high speed drilling machine, is strictly prohibited in the unattended operation, operation personnel should remain in operation platform, in order to observe the processing condition. If main, auxiliary processing at the same time, each side of the table are should be operating personnel guard (and equipment operation irrelevant personnel prohibited within the range of move devices to stay to watch).

3.        Operator of the numerical control set box drilling machine is strictly prohibited to wear gloves operating equipment.

4.        To promptly clean up the iron inside the machine, especially the V-shaped slide rails on both sides of the part, if too much, will affect the recycling of cutting fluid, and caused a built-up edge leakage.

5.        Check the level of hydraulic pressure station before boot, if the liquid level is too low, it should be timely to add hydraulic oil, and check whether the equipment has hydraulic oil leakage.

6.        Check the oil level automatic lubricating pump, if too low to replenish.

7.        Check the level of the cooling water tank before boot, if the liquid level is too low, add the cooling water and cutting fluid in time.

8.        When the power is switched on, the power supply is in the order: first, open the cabinet main switch, and then open the system key to control the power supply.

9.        No matter what kind of work, be sure to start the hydraulic unit in the header of a drilling machine side (auxiliary side start hydraulic function).

10.    Hydraulic system, cooling system and chip removal system must be started before the automatic operation of CNC high speed drilling machine.

11.    If the move V support, you need to quickly plug the hydraulic connector loose, move to the target position to connect the corresponding fast plug, the plug is absolutely not allowed to dock errors, can refer to the non move stent. After the completion of the move and rotation test for supporting a shaft is in the a axis rotation rise jointly rotating end common fall. If not, the corresponding plug swap.

12.    If the NC high speed set box drilling machine system, the reference point is lost, the system does not allow automatic operation, the missing reference point of the shaft back to the parameter, the return to the parameters are as follows:

13.    X axis: the move chuck to rear limit position, back to the parameters of the model, "X", the X axis will automatically back to the reference process (back to the reference before can be in manual mode will be the X axis moved to close to the reference point, can be saved back to time reference, because back to the reference is slow)

14.    Z axis: in the return mode, the point on the "Z", the Z axis will automatically complete the return process;

15.    A shaft: because a axis configuration for absolute value encoder, in machine tool debugging after need not return to the reference, if there are special circumstances, chuck lock tight side holes are aligned automatically lock the bolt tightening device, open a shaft parameters will P34210 is set to 1, back to the parameters of the model, "a positive turn, back to participate.

Build a working program, must be under the MDA inspection within the range of the rotation angle of the minimum margins hole whether and the chuck claw conflict. Drilling subroutine in borehole completion retracted position must be higher than the minimum margin hole chuck claw height and preventing chuck rotation of the tool spindle damage.

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Fault info. Meaning of CNC Plate punching Machine (4)

Supertime Engineers Department

CJ100 CNC hydraulic punching machine is mainly used for power transmission tower, communication towers or steel structure processing connection board processing, and other machinery industry of plate material, punching and marking.

:1111 READY PC connect, do not have to deal with (when the Y1D off the request response).

:1112 replacement value is not correct, please re set within the valid range.

:1113 torque value is out of range, please reset the parameters within the valid range.

:1115 read / write data number is not correct, please set the correct values and re issue read / write requests.

:1300 inches of the speed change, when the cut off before the start signal can not change the speed of the inch.

:1301 when the set value exceeds the limit speed, the speed is limited to the limit speed, the speed limit is connected with the mark. Please re set within the valid range.

:1401 manual pulse generator input multiple out of range, if the set input multiple is 101 or greater, the actual value is limited to 100; if the value is 0, then the actual value is limited to 1. Please set the input multiple of the manual pulse generator within the valid range.

:1402 manual pulse generator selection is set to 0, please disconnect the manual pulse generator running start flag, the manual pulse generator selection is set to 1, 2 or 3; the READY PC signal is switched on by the disconnected state.

:1500 deceleration / stop speed change, when the operation is stopped or is automatically reduced, because the stop command can not change the speed.

:1501 beyond the speed limit, the speed of change should be within the limit.

:1502 inch speed limit, do not have to deal with.

:1503 ON code M signal is connected, please modify the M code OFF signal on / off time.

:1505 no end of the run settings, please set the fiftieth point to the end of the run.

:1506 FOR-NEXT nested, please create a for-next structure with only one level of nesting.

:1508 deceleration when the speed - position switch, deceleration, do not switch on speed - position switch signal.

:1509: the remaining distance is not enough, the speed is changed to close to the speed change value of feed rate.

:1512 external start function is not correct, please set the parameters in the parameter range.

:1513: if it is not enough, please modify the location data and parameters, speed / position control of the trip to change the scope of the register, within the effective range of settings.

:1514 location speed is out of range, please set the positioning speed within the effective range.

:1900 clock data set is not correct, please reset the clock data.

:2000 please use a hand-held digital operator to read out the axis of the alarm code, control the following list of servo alarm display.

A.02 user constant "sum check" result anomaly

A.04 set the user constant over the set range

A.10 power transistor current is too large

Abnormal A.30 regeneration process circuit

A.31 position deviation pulse goes beyond the value of the user's constant "overflow (cn-1E)"

A.40 main circuit voltage anomaly

The rotation speed of the A.51 motor exceeds the detection level.

A.71 greatly exceeds the rated torque several seconds to tens of seconds

A.72 ultra low load, that is, more than the continuous operation of the rated torque

Heat sink for A.A1 servo unit

A.B1 servo unit CPU can not detect the command input

A.C1 servo motor (encoder) out of control

A.C2 encoder A, B, C three-phase output phase anomaly

A phase or B phase disconnection of A.C3 encoder

C phase disconnection of A.C4 encoder

A.F1 main power supply has a phase not connected

A.F3 in alternating current, there is more than one power cycle of the outage occurred

A.99 displays normal action status

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Fault info. Meaning of CNC Plate punching Machine (3)

Supertime Engineers Department

CJ100 CNC hydraulic punching machine is mainly used for power transmission tower, communication towers or steel structure processing connection board processing, and other machinery industry of plate material, punching and marking.

:938 pitch compensation error 2, please re - set the parameters within the valid range.

:950 acceleration time 1 set an error, please re - set the parameters in the valid range.

:951 acceleration time 2 set an error, please re - set the parameters in the valid range.

:952 acceleration time 3 set an error, please re - set the parameters in the valid range.

(1) setting up the 953 deceleration time, please re set the parameters in the valid range.

(2) setting up the 954 deceleration time, please re set the parameters in the valid range.

(3) setting up the 955 deceleration time, please re set the parameters in the valid range.

:956 inch speed control limit error, please re set the parameters within the effective range.

:957 inch dynamic selection set error, please re set the parameters in the valid range.

:958 - Inch dynamic deceleration selection set error, please re - set the parameters in the effective range.

:959 acceleration / deceleration selection error, please re set the parameters in the valid range.

:960 S curvature error, please re set the parameters in the valid range.

:962 fast stop deceleration time is not correct, please re set the parameters in the effective range.

:963 stop mode 1 selection error, please re set the parameters in the valid range.

:964 stop mode 2 selection error, please re set the parameters in the valid range.

:965 stop mode 3 selection error, please re set the parameters in the valid range.

:966 is beyond the scope of the arc interpolation, please re set the parameters within the effective range.

:967 external start selection error, please re set the parameters in the valid range.

:980 back to the wrong way, please re set the parameters in the effective range.

:981 return to the direction of the error, please re set the parameters in the effective range.

:982 return speed error, please re set the parameters within the effective range.

:983 return address setting error, please re set the parameters in the valid range.

:984 crawl speed error, please re set the parameters in the effective range.

:985 return to the error, please re - set the parameters in the valid range.

:991 return torque control limit error, please re set the parameters within the effective range.

:992: touch reference point switch after stroke setting error, please re set the parameters in the effective range.

:993 reference point to accelerate the selection of errors, please re set the parameters in the valid range.

:994 reference point reduction selection error, please re set the parameters in the valid range.

:999 ROM Flash and check error, please re - incoming ROM Flash.

:1100 start in operation, please change the start time of the request.

:1101 changes to the current value when busy, the axis can not be changed to change the current value of the current value.

:1102 offset counter is cleared, and the axis is not clear when it is running.

:1104 no longer start, please change the start time of the request.

:1105 application axis is not correct, please set the correct value and re issue the read / write request.

:1106 location data number is not correct, please set the correct value and re issue the read / write request.

:1107 write mode is not correct, please set the correct value and re send the read / write request.

:1108 write FLASH is not correct, do not have to deal with.

:1109 busy time to write, please send a read / write request when the axis is not busy.

More info. Please contact with:

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Fault info. Meaning of CNC Plate punching Machine (2)

Supertime Engineers Department

CJ100 CNC hydraulic punching machine is mainly used for power transmission tower, communication towers or steel structure processing connection board processing, and other machinery industry of plate material, punching and marking.

:511 travel is beyond the soft limit, please re modify the location data.

:512 travel is beyond the soft limit, please re modify the positioning data.

:514: modify the current value out of range, please modify the current value in the set range.

:515 modify the current value is invalid, please do not specify the modified current value in the next continuous trajectory control of the positioning data.

:516 continuous path control is not valid, please do not specify a fixed stroke in the next location data; in the speed control or speed / position control and continuous trajectory control operation, the fixed stroke can not be performed.

:518 out of range, please modify the operation mode.

:519 other interpolation axis is busy, please modify the control mode.

:520 units do not match, please modify the location data or parameters.

:521 interpolation command is not correct, please modify the control mode.

:522 location speed error, please modify the positioning speed.

:524 control method set up an error, please modify the control mode or parameters.

:525 auxiliary point setting error, please modify arc address.

:526 Error occurred at the end of X, modify the location address.

:527 the center setting error, please modify the arc.

:530 address is out of range, please modify the location address.

:532 synchronous start is not valid. Please modify the special starting data and location data.

:533 condition data error, please reset the special starting data.

:534 special starting command error, please reset the special starting data.

:536 ON code M signal is connected to start, please M code ON signal after disconnection and then start.

:537 READY PC off when starting, please turn on the READY PC signal after the start.

538 READY AD75 on the start, please check the READY AD75 signal is disconnected and then start.

:543 out of the starting sequence number range, please reset the positioning start signal, that is, to stop running, to re download the program.

:544 out of the radius, please modify the location data.

:900 is beyond the scope of the unit settings, please re set the parameters within the valid range.

:901. The number of pulses per turn error, please re set the parameters within the valid range.

:902 per transfer error, please re set the parameters within the valid range.

:903 unit rate setting error, please re set the parameters in the valid range.

:904 pulse output mode error, please re set the parameters in the valid range.

:905 rotation direction setting error, please re set the parameters in the valid range.

:910 exceeds the speed limit, please re set the parameters within the valid range.

:911 out of the acceleration time range, please re set the parameters within the valid range.

:912 out of the deceleration time range, please reset the parameters within the valid range.

:913 out of range, please reset the parameters within the valid range.

:921 exceeds the soft limit limit, please re set the parameters within the effective range.

:922 exceeds the soft limit, please re set the parameters within the valid range.

:923 soft limit select set error, please re set the parameters in the valid range.

:924 soft limit setting error, please re set the parameters in the valid range.

:925 torque is not correct, please re set the parameters in the effective range.

:926 command range setting error, please re set the parameters within the valid range.

:927 M code on timing error, please re set the parameters in the valid range.

:928 speed switch mode error, please re set the parameters in the valid range.

:929 interpolation speed specified error, please re set the parameters in the effective range.

:930 update request error, please re set the parameters within the valid range.

:931 manual pulse generator selection error, please re set the parameters in the valid range.

More info. Please contact with:

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Fault info. Meaning of CNC Plate punching Machine (1)

Supertime Engineers Department

The most basic information about the fault information of CNC hydraulic punching machine.

1, 3, 4, 5 system failure, please check if there is interference and hardware errors.

:51 beyond the scope of the location, please re set the location within the specified parameter range, or modify the parameters.

:52  speed limit, please re set the positioning speed in the specified parameter range.

:100 run external device to stop, please press the reset button to clear the error.

:101 run READY PC signal is broken, please press the reset button to clear the error.

:102 in the running of the servo ready signal is disconnected, please press the reset button to clear the error.

:103 run in the test error, please A1SD75 positioning module and external device power disconnected.

:104 the machine before the limit switch alarm, please press the reset button to clear the error, and then in the manual mode to reverse the operation of the motor.

:105 after the machine is limited to the alarm, please press the reset button to clear the error, and then in the manual mode to reverse the operation of the motor.

:106 when the signal is switched on, press the reset button to clear the error.

:107 busy when the READY signal is switched on, the next operation will not be able to start, the PCREADY signal (Y1D) from the disconnect to the switch, that is, the power up.

:201 starting at the reference point, please enable the return to retry function, or manually move the current position after the return of the action.

:203 reference point switch error, please modify the return speed.

:204 Z pulse signal indicates that the time is wrong, please modify the return speed.

:205 stop time error, please modify the speed of return.

:206 counting back way to participate in a feeding error, please by speed limit, back to the reference speed and deceleration rate to calculate feeding distance, set to a value greater than or equal deceleration distance; reduced back to the reference speed; adjusting the reference point switch position or extend the touch switch after the feeding value.

:207 return to the request sign on, please perform the return to action.

:208 out of the range of crawling speed, please set the crawl speed in the speed range.

:209 parameters and then start is invalid, please re start back to the action.

:300 beyond the range of manual speed, please reset the manual speed (not zero) within the set range.

:500 location condition data error, please reset the special starting data.

:501 error before the start of the synchronization, please reset the special starting data.

:502: the starting date is incorrect. Please modify the location data.

:503 did not set the positioning speed, please modify the machine parameters.

:504 out of the linear range, please check the location address.

:506 circular interpolation error, please modify the center address and destination address; in the circular interpolation allows error range changes within the set value.

:507 start time is beyond the soft limit, please use the manual method to move the current position to the soft limit range.

:508: after starting the soft limit limit, please use the manual method to move the current position to the soft limit range.

:509 stroke beyond the soft limit of limit, if it is running and positioning, please set the address location in the soft limit range; if manually. Please run in the soft limit range; if the execution has not been too back to the reference point, please back to perform action.

:510 travel beyond the limit of the soft limit, if it is running and positioning, please set the address location in the soft limit range; if manually. Please run in the soft limit range; if the execution has not been too back to the reference point, please back to perform action.

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Fault cause analysis of manual Pulse Generator

Supertime CNC tube plate drilling machine fault cause analysis of manual Pulse Generator.

1.       Hand held unit

The handheld unit cable not connected or circuit breaker:

A) check cable interface.

B) check hand held unit cable.

C) check manual pulse generator 5V power supply.

2. manual pulse generator

Manual pulse generator damage:

A)      to replace manual pulse generator.

3. hand held unit switch damage

Shaft selector switch or power switch for hand held unit

A) the need to replace the hand-held unit.

B) hardware board damage.

C) need to replace the system or send the plant maintenance.

D) check the PLC program.

4. Parameter setting error

A) check hardware configuration parameters.

B) check the PMC system parameters in hand part number does not correspond to the hardware configuration parameters.

More model CNC tube plate drilling machine for your choose.

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How to choose the CNC plate drilling machine ?

Supertime Technology

Jinan Supertime Technology Co., Ltd. Have lots kind of CNC plate drilling machine. Howe to choose the right machine ???

1.       According to the width of the table

According to the width size of Gantry unilateral drive and Gantry bilateral synchronous drive two drive mode, generally in the effective processing workpiece width greater than 1600mm, the Gantry bilateral synchronous drive, advantages of Gantry bilateral synchronous drive solves the large span gantry driving load deflection problem, ensure the machine's X axis synchronous motion.

2.       According to the connection mode selection

According to the connection of Gantry and worktable. Divided into the Gantry flat and Gantry side hung. GZP series belongs to Gantry flat;GZC, CJ series belongs to the Gantry side hung.

Gantry side hanging bed and table is an integral structure, compact structure and small occupied area, convenient installation, low cost.

Tile type CNC gantry plane drill the bed and table is separate, and are made of high quality iron castings. This structure can flexibly change the spindle end to the distance, strong rigidity, stable and reliable in accuracy.

Gantry tiled high-speed CNC plane driller (gzp Series) for milling and tapping, Gantry side hanging type (GZC Series) only drilling and light milling groove of the function.

Gantry flat cost is higher than that of Gantry side hung.

3.       According to the plate size selection

Such as: the largest processing 2000X1500X40mm sheet can choose CJ2016Z, the machine can be the largest processing of 2000X1600X80mm material. And you can choose the double work table of mobile equipment, improve the utilization rate of equipment in the processing of small.

4.       According to the drilling dia. Selection

According to the choice of borehole diameter and conventional CJ series processing equipment and a maximum pore size for 50mm, according to the requirements of the user (dzc), GZC, gzp series can processing to the aperture diameter of 90mm.

5.       According to the number and accuracy of drilling

According to the number of holes in the plate and the accuracy of machining holes, we can choose the high speed or low speed drill. The speed of the high speed drilling can reach 6000rpm, which can improve the efficiency of drilling.

Generally for the tube sheet processing, the choice of CNC high speed drilling is more appropriate; for the steel structure, steel tower plate processing, the use of CJ series CNC drilling machine.

Commonly used planar drill specifications: 1610，2016，3016，1616，2020，2525，3030，4040，4030，5050，6060，7060，7070，8080，9090 specifications such as the, 2525 above specifications can be configured 2-4 power head, a maximum configuration 12 power head, improve drilling efficiency and equipment utilization rate.

ATTN: High speed drilling if configuration alloy carbon drill, can greatly improve production efficiency, ordinary drill can choose standard twist drill, economical and practical.

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