CNC Hydraulic punching machine Programing

Supertime engineer department

CJ100 CNC hydraulic punching machine is mainly used for power transmission tower, communication towers or steel structure processing connection board processing, and other machinery industry of plate material, punching and marking.

1. Computer operation of hydraulic punching machine

Use the knob switch on the panel of the electric cabinet to adjust the board. Other operations, such as: parameter setting, workpiece programming must be carried out on the host computer.

2. Main screen of computer operation

The total power, and then the key to open the host computer front cover, then press the power switch, computer starts to enter the WindowsXP operating interface, move the mouse to the new machine icon, double left click into machine control program of main operation picture, as shown below.

(1)Machine top view

(2)Main menu

Including: machine parameters ; NC module parameters; work piece program; ready state; real-time monitoring; DXF data interface; program management; ERP login; ERP database password management; end.

(3)Current address

When the digital display is gray, it indicates that the shaft is not back to the reference point, and the black indicates that it has been returned to the reference.

(4)Program run time target address (target program)

(5)Green: location module is normal; yellow: location module warning; red: location module fault.

(6)Green: servo normal; red: servo fault.

(7)Click here to perform the axis reference, if you want to make two and back to the reference point, can use the button operation. If the boot after power did not perform reference return, display the current address of the dark green.

To start after ginseng, servo motor first to "back to the reference speed" to the negative direction (coordinate decreases) mobile, when encountered reference point switch turn to slow continues to run until he found a position feedback encoder Z pulse or fixed mobile travel is determined by the back way to participate in, this system will be the current coordinate is set to "reference point", the screen on the axis display becomes bright green, back to the reference is completed.

Warning: if the action is not carried out, the coordinates of the corresponding axis are not determined. At this point, the soft limit parameters of the shaft can not be protected.

(8)Die position switch from left to right respectively 1, die 1, 2 and 3, which represents 4 matrix; if 1 number display green, said no. 1 mold is in the punching cylinder is below.

(9)Punch, the lower limit switch is displayed as a green time switch.

(10)Y axis limit switch in vertical direction from top to bottom respectively after the limit; reference point; the limit.

(11)The horizontal direction of the X axis limit switch is from the right to the left.

(12)Workpiece graphics Preview

3 . Hydraulic punching machine parameter setting

Parameter settings including machine and numerical control module parameters, parameter content existing installation directory under the BJPARA.DAT file. When the machine commissioning and normal operation,  clear the backup of this file, parameter to prevent loss.

More info. Please contact:

Jinan Supertime Technology Co., Ltd.

www.jntime.com

Automatic operation of CNC angle line

Supertime engineer department.

CNC Angle line is a with the three NC axes of the automatic production line, FOR angle punching,marking, cutting and other machining operations.  The following introduces relevant content of automatic operation under Jinan Supertime  CNC angle line equipment.

1. Automatic operation

Under the automatic operation mode, the user first writes the work piece program, then writes the nesting procedure. In the end, the discharge program will be transmitted to PLC, and the system will automatically press the program to execute the nesting process step by step, so as to finish the mass production of the workpiece. The following is a detailed description of these processes.

2.Workpiece programming

Workpiece programming is to press the workpiece drawings, prepared into a computer can accept the program. A workpiece program defines a work piece. In a workpiece program, the user needs to be specified in accordance with the provisions of the length of the workpiece, the specification, the hole and the distance between the end of the distance and the typing position, etc..

3. Workpiece program management

The workpiece program is stored in the database, in the program list, you can create new programs, edit, delete, copy, rename, graphics preview, clear the finished workpiece, nesting, open the list of scheduling operations.

4. New workpiece program

In the work program list window, press < New > key can pop up the new window, the programming method has two kinds, the customer is used to choose to use (the following chart), a new workpiece program.

In the workpiece program under the picture on the left side of the table input contract number, figure number, size, number processing, and specifications click editing (text programming size materials and specifications with code written, not in the left side of the form fill in), programming and programming code see artifacts in editing procedure is introduced.

There are two ways to edit the workpiece program is a similar windows operating system under the Notepad text editor. Another way is use the excel files.

Jinan Supertime Technology Co., Ltd.

www.jntime.com

CNC hydraulic punching machine | Electric control operation

Supertime Engineer Department.

Instruction of control system operation

⑴    Button Control Station operation

Use the rotary switch of Electrical cabinet operation panel to adjust the Machine.

⑵ Panel Operation Introduction

All the operation buttons installed on the Electric cabinet panel except a Foot Switch and program initiator, program stop, hand-operate punching and scram button.

Function Introduction
1.Electric Source Operation Introduction
⑴ Main power switch, After insert the key to unlock, rotate the handle to the ON position, Flip the switch on, vice to rotating the handle to OFF, namely cut general power. Note, must keep the handle and air switch with the consistent position when close the electric cabinet door. Otherwise it will not be able to close the door.

⑵ Power source Close/Open key button is used for electric source of control circuit.

2. indicator light instruction

⑴ Power light, it indicates the power circuit is live when the key power switch is on.

⑵ Oil pump motor light indicates the pump is started.

⑶ fault indicating light shows that faults occur on servo motor, positioning module and machine. Click the corresponding fault position on the PC screen to know the details.

⑷ ready light, after ready light up the automatic system could launch, the conditions below：

① main punching cylinder, press cylinder, press cylinder back to the toplimit

② X,Y axes back to the reference point

③ dies are ready

④ on fault indicator light

⑤ materials are on the clamp

⑥ automatic state

3. button function:

⑴ pump start/stop button controls the motor of oil pump.

⑵ clamp on/off and pedal on/off, to infeed and outfeed the material. Before launch the automatic process the clamp must on and the position plate must reset.

⑶ emergency button, press the button during emergency, this function could shut down the power source of servo motor and oil pump. After removal of breakdown, release the button and start the oil pump again, press the break reset for 2 sec. to plug in the servo motor.

⑷ adjust/automatic switch is used to choose the adjust state and automatic state.

Only under the conditions blow can use these buttons below:

① X axis motor forward/back switch, switch to forward X axis(clamp) moves forward, release the switch then X axis stops moving, on the contrary it goes back.

② Y axis motor forward/back switch, it moves like the X axis to control the movement of Y axis(infeed table).

③ emergency reset, this button can release the alarm when emergency light on.

④ die selection, artificially choose die, one die changes at a time.

⑤ punching, used for artificial punching, after oil pump stopped press this button can release the oil pressure.

These buttons below can be used only under automatic state:

① machine start, after the machine is ready(ready light up),press this button with the indicating light, machine starts to process; when machine pauses the light flashes, press again to proceed the processing; after the program is over or stopped the machine, light off. Notice: before the automatic launch, please set the parameters correctly, and then transfer the work file, confirm the steps of the program and then press the launch button again.

② program stop, during the automatic processing, press once to pause the processing, X,Y axes stop immediately, but die changing and punching continue to its end; press twice, program stops. In addition, press the button during the artificial positioning will interrupt the axis positioning and back to  reference point.

More info. , please contact:

Jinan Supertime Technology Co., Ltd.

www.jntime.com

CNC angle line machine Skills

Supertime engineer department.

Manual operation machine

Choose to adjust the working mode, you can manually operate the machine. With the host operating box on the button switch can be carried out on the main diagonal steel wire. Commonly used manual operation is as follows:

● Selective punching machine A/B:

● Distance regulation

● Selection of punching die

● Punching

● Shear

● Font selection

● Marking

● The left / right turn over discharge

Use the button switch on the trolley station to carry on the manual operation to the feeding trolley and the feeding frame. Commonly used manual operation is as follows:

● Carrier forward / backward

● Clamp / release

● Clamp up / down

● Stage forward / backward

● Flip rack

Axis positioning

Using the "axis positioning" command on the upper computer can also carry out the axis movement, and can accurately locate the. In the main screen to select the "machine monitoring" menu "axis positioning" command, the system pop-up axis positioning window , prompts the user to enter the corresponding axis position.

The user can mm for the unit to enter the new axis position, enter, the shaft will automatically forward or backward to the specified location. If the position of the input exceeds the limit of the soft limit parameters, the system will refuse to perform the positioning operation.

Automatic length measuring

The exact length of the blank to be set in the preparation of the nesting file. This, of course, can be determined by manual measurements, however, because sometimes the blank is too long, the manual measurement is not easy. It can be easily accomplished by using the automatic length measuring function provided by the system.

Before automatic length measuring, adjusting knob to automatically in the adjustment of status, user to blank and clamp, and to ensure that the blank front end can not exceed the first test switch long. In the row of the window, click the automatic length measurement command, the system prompts the prompt window, prompting the user to do the preparation.

Press OK button to start length measurement, the X axis first to "back to the reference speed" to move forward, arrived at the first test switch long after the slowness, until you reach the second length measuring switch, X axis is stopped, the system calculated moppet material length, length measurement is completed, screen shows the length measurement result. At the same time, it will be measured long knot fruit memory within the system, to preparing discharge when using.

More info., please contact:

Jinan Supertime Technology Co., Ltd.

www.jntime.com

Work adjustment of CNC angle line | return to reference point

Supertime  Technical Department.

It’s allowed to operate the machine in the mode of work regulation, this mode is mainly for artificial adjustment. In addition, the operation of return to reference point, automatic measuring length and axis positioning has to be dong in the work adjustment mode.

Return to reference point

CNC angle line has three axes, axis Z is the roller feed, A axis is the A side of angle, B axis is the B side of angle.

In order to guarantee the precise positioning of three axes and the coordinate system, must carry out “return to reference point” operation first when start the machine.

During “return to reference point” operation, the parameters below must be set:

①     Location of reference point

②     Speed of returning

③     “Crawling”- Speed after pass the sensor (the speed is set in the PLC)

“Return to reference point” has to be done in the PC. Choose “machine monitoring” in the primary menu，then choose the submenu of “Return to reference point”. After that, the screen will notice the users to choose the axis (X, A, B) they want to adjust. And click Exit to end the operation.

Launch “Return to reference point”

After launched the “Return to reference point”, savor motor moves forward at the speed of returning. When come across the reference point sensor the savor motor keeps moving and changes the speed into the “crawling” speed until receives the Z impulse of feedback encoder. This moment, the system will set the current coordinating system as “reference point”, the coordinating system in the screen shows green, “Return to reference point” completed.

As was mentioned above, during the  “Return to reference point” the savor motor moves forward. Before launch the “Return to reference point” the axis position must stay ahead of the “Return to reference point” switch and should not overlap the switch. Otherwise may lead to the false of the “Return to reference point”.

Caution and Notice

Caution：without the “Return to reference point”, the axes may coordinating system may be undefined.

Notice：When resistance occurs on one axis and leads to overload, savor motor may alarms or fault of clamp may happen. Therefore, system automatically deletes the mark of the reference point of the relevant axis and requires to “Return to reference point” again. And only after removed all faults can the work continue.

More Info:

Jinan supertime Technology Co., Ltd.

www.jntime.com

High Efficiency CNC Sieve Plate Drill

Supertime Technical Department

Application:

High efficiency CNC sieve plate drill, mainly used for processing plate, flange, heat-exchanger, tube plate, sieve plate etc.

CNC control, high efficiency and precision, easy programming and maintenance, also for mass production.

Specifications:

-- Gantry movable type, machine bed is welded from steel plate, after aging treatment and finite element analysis, better rigidity and stability.

--Spindle rotation speed is 30-4000rpm, stepless adjustable and wide speed range.

--X, Y, Z axis are driven by AC servo motor through synchronous belt and transmitted by precision ball screw pair.

--Automatic realization of drilling speed, time saving and higher efficiency, automatic chip breaking, manual hole hopping, designated hole drilling and reaming.

--Reliable components suppliers, international famous brands, 24h timely after-sale service

Processed workpiece:

More info:
Jinan Supertime Technology Co.,Ltd
CNC machine design and manufacturer specialist
www.jntime.com

Successful Inspection--CNC Plate Punching & Drilling

Supertime Technical Department

CJ120HZ CNC plate punching and drilling machine, during 2 months of manufacture and assemble, machine passed successful inspection from Indian customers.

Video:

https://xiaoying.tv/v/jvXyC/1/?from=timeline&isappinstalled=0

Processed workpiece:

SUPERTIME New breakthrough:

At present, on domestic and oversea market, for hydraulic plate punching exist CJ100Z and CJ110Z, these two models can’t fully meet new market and customer demands.

Customers looked for compound machine for plate punching and drilling, Jinan Supertime Technology Co.,Ltd designed model CJ120HZ, whose punching force can reach 1200kN, spindle rotation speed up to 3000rpm, greatly improves processing efficiency.

Application:

This is an essential machine in power transmission, communication, connecting plate in steel structure and other mechanical industries.

Specifications:
Piston fixed, cylinder move, ensures long-term processing stability, keeps longevity and high precision after long time use.

High speed punching and drilling unit, rotation speed can be stepless adjusted.

Equipped with high precision spindle, for high performance drilling function.

Self-correcting hydraulic clamp. Automatically adapts to the inequalities of workpiece. Distance between two clamps can be adjusted to adapt to the size of workpiece.

CNC control, Siemens 808D, parameters can be input manually or created by lofting software, convenient operation.

Parameters:
Punching force: 1200kN
Workpiece thickness: 5-25mm (punching), 40mm (drilling)
Max. workpiece size: 1500x1000x40mm
Max. punching dia.: φ26mm
Max. drilling dia.: φ40mm
Spindle taper: BT50
Spindle rotation speed: 30-3000rpm

More info:
Jinan Supertime Technology Co.,Ltd
CNC machine design and manufacturer specialist
www.jntime.com