Fault info. Meaning of CNC Plate punching Machine (2)

Supertime Engineers Department

CJ100 CNC hydraulic punching machine is mainly used for power transmission tower, communication towers or steel structure processing connection board processing, and other machinery industry of plate material, punching and marking.

:511 travel is beyond the soft limit, please re modify the location data.

:512 travel is beyond the soft limit, please re modify the positioning data.

:514: modify the current value out of range, please modify the current value in the set range.

:515 modify the current value is invalid, please do not specify the modified current value in the next continuous trajectory control of the positioning data.

:516 continuous path control is not valid, please do not specify a fixed stroke in the next location data; in the speed control or speed / position control and continuous trajectory control operation, the fixed stroke can not be performed.

:518 out of range, please modify the operation mode.

:519 other interpolation axis is busy, please modify the control mode.

:520 units do not match, please modify the location data or parameters.

:521 interpolation command is not correct, please modify the control mode.

:522 location speed error, please modify the positioning speed.

:524 control method set up an error, please modify the control mode or parameters.

:525 auxiliary point setting error, please modify arc address.

:526 Error occurred at the end of X, modify the location address.

:527 the center setting error, please modify the arc.

:530 address is out of range, please modify the location address.

:532 synchronous start is not valid. Please modify the special starting data and location data.

:533 condition data error, please reset the special starting data.

:534 special starting command error, please reset the special starting data.

:536 ON code M signal is connected to start, please M code ON signal after disconnection and then start.

:537 READY PC off when starting, please turn on the READY PC signal after the start.

538 READY AD75 on the start, please check the READY AD75 signal is disconnected and then start.

:543 out of the starting sequence number range, please reset the positioning start signal, that is, to stop running, to re download the program.

:544 out of the radius, please modify the location data.

:900 is beyond the scope of the unit settings, please re set the parameters within the valid range.

:901. The number of pulses per turn error, please re set the parameters within the valid range.

:902 per transfer error, please re set the parameters within the valid range.

:903 unit rate setting error, please re set the parameters in the valid range.

:904 pulse output mode error, please re set the parameters in the valid range.

:905 rotation direction setting error, please re set the parameters in the valid range.

:910 exceeds the speed limit, please re set the parameters within the valid range.

:911 out of the acceleration time range, please re set the parameters within the valid range.

:912 out of the deceleration time range, please reset the parameters within the valid range.

:913 out of range, please reset the parameters within the valid range.

:921 exceeds the soft limit limit, please re set the parameters within the effective range.

:922 exceeds the soft limit, please re set the parameters within the valid range.

:923 soft limit select set error, please re set the parameters in the valid range.

:924 soft limit setting error, please re set the parameters in the valid range.

:925 torque is not correct, please re set the parameters in the effective range.

:926 command range setting error, please re set the parameters within the valid range.

:927 M code on timing error, please re set the parameters in the valid range.

:928 speed switch mode error, please re set the parameters in the valid range.

:929 interpolation speed specified error, please re set the parameters in the effective range.

:930 update request error, please re set the parameters within the valid range.

:931 manual pulse generator selection error, please re set the parameters in the valid range.

More info. Please contact with:

Jinan Supertime Technology Co., Ltd.

www.jntime.com

Fault info. Meaning of CNC Plate punching Machine (1)

Supertime Engineers Department

The most basic information about the fault information of CNC hydraulic punching machine.

1, 3, 4, 5 system failure, please check if there is interference and hardware errors.

:51 beyond the scope of the location, please re set the location within the specified parameter range, or modify the parameters.

:52  speed limit, please re set the positioning speed in the specified parameter range.

:100 run external device to stop, please press the reset button to clear the error.

:101 run READY PC signal is broken, please press the reset button to clear the error.

:102 in the running of the servo ready signal is disconnected, please press the reset button to clear the error.

:103 run in the test error, please A1SD75 positioning module and external device power disconnected.

:104 the machine before the limit switch alarm, please press the reset button to clear the error, and then in the manual mode to reverse the operation of the motor.

:105 after the machine is limited to the alarm, please press the reset button to clear the error, and then in the manual mode to reverse the operation of the motor.

:106 when the signal is switched on, press the reset button to clear the error.

:107 busy when the READY signal is switched on, the next operation will not be able to start, the PCREADY signal (Y1D) from the disconnect to the switch, that is, the power up.

:201 starting at the reference point, please enable the return to retry function, or manually move the current position after the return of the action.

:203 reference point switch error, please modify the return speed.

:204 Z pulse signal indicates that the time is wrong, please modify the return speed.

:205 stop time error, please modify the speed of return.

:206 counting back way to participate in a feeding error, please by speed limit, back to the reference speed and deceleration rate to calculate feeding distance, set to a value greater than or equal deceleration distance; reduced back to the reference speed; adjusting the reference point switch position or extend the touch switch after the feeding value.

:207 return to the request sign on, please perform the return to action.

:208 out of the range of crawling speed, please set the crawl speed in the speed range.

:209 parameters and then start is invalid, please re start back to the action.

:300 beyond the range of manual speed, please reset the manual speed (not zero) within the set range.

:500 location condition data error, please reset the special starting data.

:501 error before the start of the synchronization, please reset the special starting data.

:502: the starting date is incorrect. Please modify the location data.

:503 did not set the positioning speed, please modify the machine parameters.

:504 out of the linear range, please check the location address.

:506 circular interpolation error, please modify the center address and destination address; in the circular interpolation allows error range changes within the set value.

:507 start time is beyond the soft limit, please use the manual method to move the current position to the soft limit range.

:508: after starting the soft limit limit, please use the manual method to move the current position to the soft limit range.

:509 stroke beyond the soft limit of limit, if it is running and positioning, please set the address location in the soft limit range; if manually. Please run in the soft limit range; if the execution has not been too back to the reference point, please back to perform action.

:510 travel beyond the limit of the soft limit, if it is running and positioning, please set the address location in the soft limit range; if manually. Please run in the soft limit range; if the execution has not been too back to the reference point, please back to perform action.

More info. Please contact with:

Jinan Supertime Technology Co., Ltd.

www.jntime.com

Fault cause analysis of manual Pulse Generator

Supertime CNC tube plate drilling machine fault cause analysis of manual Pulse Generator.

1.       Hand held unit

The handheld unit cable not connected or circuit breaker:

A) check cable interface.

B) check hand held unit cable.

C) check manual pulse generator 5V power supply.

2. manual pulse generator

Manual pulse generator damage:

A)      to replace manual pulse generator.

3. hand held unit switch damage

Shaft selector switch or power switch for hand held unit

A) the need to replace the hand-held unit.

B) hardware board damage.

C) need to replace the system or send the plant maintenance.

D) check the PLC program.

4. Parameter setting error

A) check hardware configuration parameters.

B) check the PMC system parameters in hand part number does not correspond to the hardware configuration parameters.

More model CNC tube plate drilling machine for your choose.

Please contact:

Jinan Supertime Technology Co., Ltd.

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How to choose the CNC plate drilling machine ?

Supertime Technology

Jinan Supertime Technology Co., Ltd. Have lots kind of CNC plate drilling machine. Howe to choose the right machine ???

1.       According to the width of the table

According to the width size of Gantry unilateral drive and Gantry bilateral synchronous drive two drive mode, generally in the effective processing workpiece width greater than 1600mm, the Gantry bilateral synchronous drive, advantages of Gantry bilateral synchronous drive solves the large span gantry driving load deflection problem, ensure the machine's X axis synchronous motion.

2.       According to the connection mode selection

According to the connection of Gantry and worktable. Divided into the Gantry flat and Gantry side hung. GZP series belongs to Gantry flat;GZC, CJ series belongs to the Gantry side hung.

Gantry side hanging bed and table is an integral structure, compact structure and small occupied area, convenient installation, low cost.

Tile type CNC gantry plane drill the bed and table is separate, and are made of high quality iron castings. This structure can flexibly change the spindle end to the distance, strong rigidity, stable and reliable in accuracy.

Gantry tiled high-speed CNC plane driller (gzp Series) for milling and tapping, Gantry side hanging type (GZC Series) only drilling and light milling groove of the function.

Gantry flat cost is higher than that of Gantry side hung.

3.       According to the plate size selection

Such as: the largest processing 2000X1500X40mm sheet can choose CJ2016Z, the machine can be the largest processing of 2000X1600X80mm material. And you can choose the double work table of mobile equipment, improve the utilization rate of equipment in the processing of small.

4.       According to the drilling dia. Selection

According to the choice of borehole diameter and conventional CJ series processing equipment and a maximum pore size for 50mm, according to the requirements of the user (dzc), GZC, gzp series can processing to the aperture diameter of 90mm.

5.       According to the number and accuracy of drilling

According to the number of holes in the plate and the accuracy of machining holes, we can choose the high speed or low speed drill. The speed of the high speed drilling can reach 6000rpm, which can improve the efficiency of drilling.

Generally for the tube sheet processing, the choice of CNC high speed drilling is more appropriate; for the steel structure, steel tower plate processing, the use of CJ series CNC drilling machine.

Commonly used planar drill specifications: 1610，2016，3016，1616，2020，2525，3030，4040，4030，5050，6060，7060，7070，8080，9090 specifications such as the, 2525 above specifications can be configured 2-4 power head, a maximum configuration 12 power head, improve drilling efficiency and equipment utilization rate.

ATTN: High speed drilling if configuration alloy carbon drill, can greatly improve production efficiency, ordinary drill can choose standard twist drill, economical and practical.

More info. Please contact:

Jinan Supertime Technology Co., Ltd.

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CNC Plate drilling machine fault analysis

Supertime Technology.

When use the CNC Plate drilling machine to return the reference point, the coordinate axis without reaction. How to check the machine ?  Check the fault one by one as follow:

1.Safety of mechanical components

1. Check whether the components are in a safe position, the pressure in the upper position, the hydraulic system is open, the normal safety switch.

2. Whether each axis is outside the range limit.

2. Coordinate servo parameter setting

1. Check the coordinate parameters of the reference return mode.  

2. Check the coordinate parameters of the reference point shift and fast positioning speed.  

3. Servo driver failed to get signal

1. check output port

2. check circuit

3. check drive module

4.Servo driver no power

1. check circuit

2. check power module

3. check drive module

4. check servo power supply air switch 

5. Coordinate axis control cable breaker

The Coordinate axis control cable between the CNC control device and servo driver not connect enough or breaker.

1. check the axis control cable

2. replace the axis control cable

6. PLC program problem

Check the PLC program.  

More info. Please contact with:

Jinan Supertime Technology Co., Ltd.

www,jntime.com

CNC High speed angle drilling machine performance

Supertime Engineer Department.

With the development of smart grid and UHV power transmission, tower manufacturing level is also greatly improved. In the design of the tower section angle steel and high strength steel angle is used more and more widely, according to the requirements of the standard of GB2694-2010, thickness greater than 8-20mm (angle and material), the angle, the original NC hydraulic angle punching production line processing technology, we must use the drilling process to complete, such CNC angle drilling and production line is more and more widely.

Jinan Supertime Technology Co., Ltd. in 2007 launched a JX2532 CNC angle drilling production line, launched in 2009 JX2532F CNC angle high speed drilling production line, launched in 2012 JX3540D CNC angle high speed drilling production, 2014 launch JX3635F numerical control angle steel high speed drilling production line, has been widely used in the market.

Production efficiency and cost:

From the current market actual use situation analysis comparison, same cutting 20mm thick steel, common drilling net drilling time about in 30 seconds or so, a high-speed drill net drilling time in 10 seconds or so, simple from the drilling time see high-speed drill is about 2.5-3 times that of ordinary drilling. That is to say, it has a great advantage to compare the high speed drill from the production efficiency.

The actual use of cost: ordinary drill taper shank twist drills, for a bit to drill many holes, now there is no market is clearly a statistical data, by consulting the user probably derived the following conclusions, a relatively good quality of twist drill, the drill worn ideal state, about to 4000 holes. According to a drill bit 40 RMB to calculate the average cost of a hole tool loss of about 0.01 RMB / hole. For high speed drilling, a pair of blades can be drilled on average 800 holes, but the blade is four faces can be used, is the 3200 hole, a pair of blade price is about 140, equivalent to 0.04375 RMB / hole. In this way, the processing cost of a single hole is more than 4 times as high as that of a common drill.

Above refers to the use of the ideal state, for the common drill bit edge grinding will affect the life of the drill bit, which is a variable factor. For high speed drilling, and the service life of the blade is fixed, but must be replaced ahead of the blade, can't it wear the change again, so it is easy to make blade and a fixed blade bit sintering together, the drill completely scrapped, and a drill handle cost at least 2500 RMB will greatly increase high speed drilling cost.

Of course, considering, comprehensive cost efficiency in the use of a device can not only a few points from the above analysis, relatively high-speed drilling in the area, the operator number of than the same workload of ordinary drill to save one third of.

More info. ,please contact:

Jinan Supertime Technology Co., Ltd.

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How to choose the CNC plate punching machine

Supertime Design Department

1.How to select the type of hydraulic punching machine

According to the size and thickness of the workpiece to be processed, the punching force of the hydraulic punching machine is selected. Ji'nan Shuo ultra numerical control has CJ50 type hydraulic punching machine, CJ100 type hydraulic punch press, CJ110 type hydraulic punch press, CJ120 type hydraulic punch press, CJ200 type hydraulic punch press. Respectively, 50 tons, 100 tons, 110 tons, 120 tons and 200 tons of punching force, but also with the drilling power head constitute CJZ series percussion drilling complex machine; many types, can be used for your choice.

2.The maximum work piece in the process of hydraulic punching machine

Each plate punching machine because of the influence of the base limit, the size of the processed workpiece has a certain limit.

Different types of sheet metal punching machine to process the maximum size of workpiece:

CJ50 type hydraulic punch press 800*500*8mm;

CJ100 type hydraulic punch press 1500*800*25mm;

CJZ100 punching and drilling complex machine 1500*800 red 25 drill 40mm;

CJ110 type hydraulic punch press 1500*1000*25mm;

CJZ110 type hydraulic punching machine to process the maximum size of 1500*1000 punch 25 drill 40mm;

CJ120 type hydraulic punching machine with the maximum size of 1500*1000*25mm;

CJ200 type hydraulic punching machine with the maximum size of 2000*600 red 25 drill 70mm.

3.Characteristics of CNC hydraulic punching drilling machine

① Strengthened C type steel plate welded structure body, good rigidity, after tempering aging treatment, long service life, the body does not deform;
② X axis and Y axis operation by the servo motor and precision ball screw drive, high processing precision, stable operation;

③ The workpiece is supported by ball worktable, the sliding resistance is small;

④ The drilling unit adopts imported high speed spindle unit, with good stability and high precision;

⑤ The fault alarm system of the whole system is perfect, it can point out the specific location of the fault and the possible reason of the fault;

⑥ For sometimes the connection plate is not regular, the program provides the hole offset function to modify the size of the hole of the irregular plate material.

Jinan Supertime Technology Co., Ltd.

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